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imx METIS Hardware
At this page Hardware concept imx METIS Head Unit imx METIS Head Unit Variants imx METIS Control Unit imx METIS Control Unit Variants imx METIS system configuration More...
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imx METIS EC-PI
At this page Overview Outstanding Features Testing of synchronous motors Test sequence Test results Motor characteristics Fault detection More imx METIS topics...
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imx METIS DC-PI
At this page Overview Outstanding Features Testing of DC-motors Test sequence Test results Motor characteristics Fault detection More imx METIS Topics imx...
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imx METIS AC-PI
At this page Overview Outstanding features Testing of induction motors Test sequence Test results Motor characteristics Fault detection More imx METIS topics...
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Development test benches
With special test bench solutions, imx Solutions addresses engineers and technicians wherever electric motors are developed and tested at the highest...
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Endurance test stands
The characteristics of modern imx endurance test benches ensure that electric motors can be tested under realistic conditions and conclusions can be drawn...
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Production test stands
With more than 30 years of experience, imx Solutions is one of the top addresses when it comes to testing electric motors in production...
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Custom test benches
imx special test benches are aimed at specialists in development and quality assurance who deal with subcomponents of electric motors or the analysis...
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imx OMEGA – test bench operating software
imx OMEGA is the software base for all imx electric motor test benches. User-friendly, reliable, scalable, cost-effective and specialised in test bench solutions...
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imx OMEGA – tools and extensions
Whether it be automated test plans for complex and reproducible motor tests, the control of an end-of-line test bench based on production or serial numbers, or the...
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imx test types – automated e-motor evaluation
Test types for testing electric motors generate the information that developers and quality assurance experts need for evaluation. They provide the basis for a deeper,...

METIS

The fastest way to 100% tested electric motors

70%
Time savings
in electric motor testing
50%
Potential reduction
in acquisition costs
3
Motor types
EC, DC, AC

70% less test time – full results

In modern electric motor production, every second – and every motor – counts. Reliable electric motor testing is essential for end-of-line testing (EOL), in-line production testing, motor quality assurance, and incoming goods inspection. Test systems help manufacturers maintain high quality standards, detect costly defects at an early stage, and ensure complete traceability throughout the production process.

imx METIS achieves these goals – faster, smarter, and more economically.

Based on innovative, model-based parameter identification, imx METIS reduces test and cycle times by up to 70%, directly increasing production efficiency.

Its load-free motor testing technology eliminates the need for a load machine while analyzing the relevant characteristics and parameters of DC, EC, and AC motors. The result: fast, consistent, and reproducible motor testing designed for modern production environments.

Designed for modern
electric motor production

Load-free and fully automated motor testing

Brushed DC motors (DC), permanent-magnet synchronous motors (EC), and induction motors (AC) – each technology follows its own physical principles and places specific demands on excitation, measurement, and analysis.

imx METIS and the imx OMEGA test software address this diversity with one consistent testing concept: load-free, fully automated, reproducible, and traceable.

Deep testing with model-based imx Parameter Identification

imx OMEGA Parameter Identification (imx PI) is a model-based test method that identifies the characteristics and parameters of an electric motor based on measurements of current, voltage, and rotor angle.

The load required for testing is not applied externally. Instead, it is generated solely by the motor under test’s own moment of inertia in combination with a highly dynamic test sequence specifically adapted to the motor.

This load-free testing approach eliminates the need for torque sensors, couplings, load machines, or mechanical brakes.

Space-saving – Simple setup – Efficient

Thanks to the innovative imx Parameter Identification for electric motors, imx METIS requires significantly fewer components and eliminates the need for conventional mechanical test bench equipment. All that is required is secure mechanical fixation of the motor under test and appropriate protection of rotating and live components.

This concept reduces the system footprint, simplifies the test setup, and significantly lowers acquisition and maintenance costs compared with conventional motor test systems – without compromising test depth. At the same time, complete traceability of all test results is ensured.

Modular imx OMEGA test software

The motor under test is electrically connected and mechanically secured. Testing can then begin immediately. imx OMEGA enables each test sequence to be performed fully automatically. And there is another advantage: different motor types can be tested on the same production line.

The modular imx OMEGA test software automatically identifies the motor under test based on information provided by the production line and loads the appropriate test configuration – without interruption and without operator intervention. This enables different motor types and production batches to be tested continuously and efficiently in series production.

imx METIS

The electric motor test platform for production, EOL testing and quality assurance

Cost reduction

Minimal hardware – no load machine or torque sensor required for load-free motor testing.

Fast setup

In production environments, motors can remain mounted on their workpiece carriers during testing, minimizing setup and handling time.

Low maintenance

The simplified test setup enables low-maintenance operation and high system availability.

Small footprint

Compact hardware design for easy integration into existing production lines and EOL test stations.

Depending on the motor type and power class, imx METIS tests typically take only a few seconds and no more than two minutes.

Even large traction drives with power ratings of several hundred kilowatts can be fully characterized within a very short time. Despite the highly dynamic nature of the test, thermal stress remains low due to moderate average motor currents. Even during longer test cycles, the motor temperature remains within permissible limits.

By combining model-based imx OMEGA Parameter Identification with load-free electric motor testing, imx METIS provides comprehensive motor characterization within exceptionally short test cycles – making it ideal for fast and reliable production testing.

Outstanding features
for electric motor testing

High test speed

Seconds to minutes – even for electric drives rated at several hundred kilowatts.

Fully automated testing

Automated test sequences enable fast integration and simple operation.

System integration

Various interfaces including CSV export, REST API, and more enable easy integration.

Data traceability

Raw data, test results, and metadata are stored consistently, providing complete traceability.

Reporting

Export metadata and measurement results to PDF at the touch of a button.

Expandability

Extend the test system with additional test methods such as NVH, HV, and insulation testing.

Applications

Series production

Designed for high production volumes and short cycle times across different batches.

Motor quality assurance

Reliable and reproducible test results provide objective criteria for pass/fail and product release decisions.

Incoming goods inspection

Objectively assess, document, and monitor the quality of motors supplied by external manufacturers.

Development & Prototyping

Rapid initial motor characterization and parameter identification for comparison with simulations and design models.

Thanks to its high test speed, short setup times, and load-free testing concept, imx METIS is particularly well suited for in-line production testing, end-of-line testing (EOL), motor quality assurance, and incoming goods inspection.

In development environments, fast parameter identification also enables engineers to compare real motor characteristics with simulation and design data at an early stage.

imx METIS Hardware

Modular and expandable hardware
for electric motor testing

imx METIS is based on a modular and expandable hardware concept designed for industrial electric motor testing. Two functional modules perform the system's key tasks.

The Head Unit handles measurement data acquisition and test sequence control. The Control Unit contains the required controllers and motor control hardware, among other components. The system also includes a safety PLC. Power supplies and uninterruptible power supplies for the PC and communication components complete the core hardware configuration.

All components are integrated into a 19-inch cabinet. Every imx METIS solution is therefore delivered as a complete, ready-to-operate motor testing system that can be integrated into production and quality assurance environments.

Hardware architecture

HW

imx METIS Hardware

Motor testing hardware at a glance
HU

imx METIS Head Unit

The foundation of modern test architecture
CU

imx METIS Control Unit

Dynamic precision at the motor

imx Parameter Identification

Three Motor Types. One Testing Concept. Zero Time Wasted.

15

Brushed DC motors (DC), permanent-magnet synchronous motors (EC), and induction motors (AC) – each motor technology follows its own physical principles and places different demands on excitation, measurement, and analysis.

The imx OMEGA test software and its integrated imx Parameter Identification (imx PI) test methods address these differences with one consistent testing concept: load-free, fully automated, reproducible, and traceable.

Instead of using a conventional load machine to characterize the motor, imx PI uses model-based test methods to identify relevant motor parameters within a very short test cycle.

This makes load-free parameter identification particularly suitable for end-of-line testing, production testing, quality assurance, and incoming goods inspection, where short cycle times and reliable results are essential.

And here’s the best part: under ideal conditions, imx METIS needs only 15 seconds to complete a test. By the time you finish reading this short paragraph, another electric motor could already have been tested!

DC

imx METIS DC-PI

For brushed DC motors
EC

imx METIS EC-PI

For permanent-magnet synchronous motors
AC

imx METIS AC-PI

For induction motors

imx METIS –
The gold standard in electric motor testing

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